Racey
05-18-2007, 07:35 AM
Machined out all the stack caps for my injection manifold yesterday, here are pictures of the process.
0.750" 6061 rough cut on the waterjet
http://raceyindustries.com/Mandella/Manifold1.jpg
Boring the holes for the stacks on a fixture @ 4.5 degrees using the eccentric cutter
http://raceyindustries.com/Mandella/Manifold2.jpg
Put the parts back in the waterjet to cut the pinch slice
http://raceyindustries.com/Mandella/Manifold3.jpg
Drill, countersink, and blind tap the pinch bolt holes
http://raceyindustries.com/Mandella/Manifold4.jpg
Radius all the edges
http://raceyindustries.com/Mandella/Manifold5.jpg
Finshed, now its ready for anodizing.
http://raceyindustries.com/Mandella/Manifold6.jpg
0.750" 6061 rough cut on the waterjet
http://raceyindustries.com/Mandella/Manifold1.jpg
Boring the holes for the stacks on a fixture @ 4.5 degrees using the eccentric cutter
http://raceyindustries.com/Mandella/Manifold2.jpg
Put the parts back in the waterjet to cut the pinch slice
http://raceyindustries.com/Mandella/Manifold3.jpg
Drill, countersink, and blind tap the pinch bolt holes
http://raceyindustries.com/Mandella/Manifold4.jpg
Radius all the edges
http://raceyindustries.com/Mandella/Manifold5.jpg
Finshed, now its ready for anodizing.
http://raceyindustries.com/Mandella/Manifold6.jpg