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phebus
05-05-2004, 03:54 PM
I want to add more drink holders to my boat, so I went down to Dana Marine (matches existing), and bought more today. They fit in a 3 5/8" hole, and the hole saws I have found are 3 1/2". Any ideas on the best way to drill the holes? I thought about using the 3 1/2" hole saw, and then using a dremel to enlarge the hole, but the area I am going through is cored and grinding out that much material might not be that easy.

1stepcloser
05-05-2004, 03:57 PM
Two things here.
First, I have a 3 5/8 hole saw I would be happy to lend ya.
But, the hole is likely slightly larger that that as the vinyl will have to go there as well.
I cut mine with a scroll saw.
PM me if you need the hole saw though.

mirvin
05-05-2004, 03:57 PM
Dang Phebus, why don't you just go get a 3 5/8" hole saw bit??
mirvin;)

Froggystyle
05-05-2004, 04:13 PM
Originally posted by phebus
but the area I am going through is cored and grinding out that much material might not be that easy.
You want to make sure to re-seal this core with a laminate edge or at the very least re-resin it. Otherwise you will be inviting de-lamination at this point, as well as water (and beer and soda for that matter ;) )intrusion at this point.
Froggy"learnedalotaboutcoredboatsrecently"style

mmered8299
05-05-2004, 04:22 PM
Ehhhhhhh......Drills in boats put shivers down my spine!

phebus
05-05-2004, 05:12 PM
Originally posted by mirvin
Dang Phebus, why don't you just go get a 3 5/8" hole saw bit??
mirvin;)
Can't find one. Been to Home Desperate, and Lowes, no luck. I would love to make it that easy.

twistedpair
05-05-2004, 05:16 PM
Try some short girls with flat heads! Multi-tasking drink holders.:D

phebus
05-05-2004, 05:24 PM
Originally posted by 1stepcloser
But, the hole is likely slightly larger that that as the vinyl will have to go there as well.
No vinyl. Fiberglass only.

Rexone
05-05-2004, 05:27 PM
Try a local tool supply, or McMaster Carr or Grainers, Rutland, IPS, etc online for the off-size hole saws. The home discount stores only have the common size stuff.

LHC30Victory
05-05-2004, 05:53 PM
try a circle cutter like i have for the drill press. A fixed center bit with a sliding horzontal bar with a cutter. It can be used with a hand held if you haven't been drinking yet:D

HOOTER SLED-
05-06-2004, 09:07 AM
Try Harbor Freight. I cut mine with a jig saw and then used a Dremel and a file.

summerlove
05-06-2004, 12:29 PM
Funny thread - how to make the hole bigger....Phebus, you da man!:eek:

lucky
05-06-2004, 02:33 PM
yep

phebus
05-06-2004, 03:29 PM
I prefer those to, but in the long run they are way too expensive......:D

OutCole'd
05-06-2004, 03:40 PM
I have a couple of red anodized ones that I bought for my old boat that I never used. PM me if interested.