I understand 20 lbs, is max. I go in with one #12 hose, it is force fed, not part of the motor cooling system. I go out with TWO # 10's, one directly hooked up to the cover plate and (overboard) the other on the opposite side of the cover, and inline I use the pressure regulator they offer with the cooler. (then overboard) If the boat goes over 120mph, I use a "T" #12 on the inlet, put the center of the "T" into the cooler. The other side of the "T" goes out to the regulator, then overboard. Both set ups keep the cooler full, and I have not had any 'blow ups', using these on blowers or turbos. No, I never use the motor cooling water to 'intercool', only while it's moving, never when it's idling.